Precise. Reliable. Efficient.

Aerospace & Defense

cockpit with a radar display from an airplane

Our Technological Solutions

Empowering Aerospace and Defense with Advanced Expertise

The aerospace and defense sectors set the highest benchmarks for safety, reliability, and performance. From civil aviation and space travel to critical defense applications, these industries demand innovative materials and manufacturing solutions to address unique challenges and evolving requirements.

 

Our highly developed technologies can be flexibly integrated into a wide range of industrial processes - even in sensitive areas of the defense industry. They meet the highest requirements for precision, reliability and efficiency and enable the optimization of complex manufacturing processes and compliance with strict quality standards.

Operator moving a grown crystal inside a crystal growth facility

Growth of high-performance crystals

Materials such as CdTe, GaN, Ge, and SiC are key to modern defense systems. They enable high-performance IR detectors, radar technologies, optoelectronic sensors, and robust electronics used in drones, satellites, and air defense systems.

Crystal Growth
Open plasma processing chamber with internal electrode structures and carrier trays visible inside the system

Plasma treatments for MEMS-based sensor systems

Our plasma treatments are used to manufacture and optimize MEMS structures for civil and military sensor applications. They improve the functionality and reliability of sensitive sensors such as bolometers through controlled surface modification.

Plasma Surface Treatment
"Open vacuum brazing furnace with a large cylindrical chamber and visible internal heating elements inside an industrial facility

Vacuum brazing in cryotechnology

Vacuum brazing is a key manufacturing process in cryogenics, especially for highly sensitive infrared sensors. This non-porous, hermetic joining technology creates reliable brazed joints with excellent heat and signal transfer. It is used wherever thermal stability and precision are critical.

Brazing
Open interior of a diffusion bonding furnace, showing the heating elements, pressure mechanisms, and chamber structure

Diffusion bonding for highly stressed complex component structures

Diffusion bonding enables the seamless joining of complex components with maximum strength and corrosion resistance - ideal for extreme thermal and mechanical loads. It is suitable for a wide range of materials and is used in compact heat exchangers, cooling structures and structural components in aerospace and military electronics, among others.

Diffusion Bonding
Pulse plasma nitriding system with vacuum chamber, electrodes, and connected process components inside an industrial facility

Plasma nitriding of wear-stressed components

Plasma nitriding increases the resistance of metallic components to wear and corrosion - even in titanium materials. The process is used, for example, in aerospace components or mechanically highly stressed systems in the defense sector

Pulse Plasma Nitriding
Industrial sintering furnace with an open cylindrical chamber and visible internal heating components

Vacuum sintering of heavy metals

Vacuum sintering is a key process for producing high-density components from heavy metals. High-temperature processing under vacuum creates a homogeneous, low-porosity microstructure with excellent mechanical and thermal properties. This makes vacuum-sintered heavy metals essential for demanding high-performance applications.

Vacuum Sintering
Large industrial processing chamber with connected piping, valves, and control components inside a production facility

Gas phase infiltration for the production of fiber composites

CMCs produced by chemical vapor infiltration (CVI) combine high temperature resistance, strength, and toughness with low density and excellent corrosion resistance. These properties make them ideal for extreme operating conditions, for example in engines, heat shields, and high-performance aerospace components.

Chemical Vapor Infiltration
CVD System in a production hall environment

Vapor phase deposition of ceramic protective coatings

The CVD process can be used to produce extremely adhesive and temperature-resistant ceramic coatings. These reliably protect components against wear, corrosion and thermal stress - ideal for use in defense systems, such as heat shields, sensors or engine components

Chemical Vapor Deposition
 machining process with a high‑precision tool operating on a material surface

Material and system analysis

Ultrasonic microscopy enables non-invasive analysis of material structures and encapsulated components, supporting efficient quality assurance in production. It is suitable for testing aerospace materials and for fault analysis of encapsulated electrical and electronic components, including in the serial production of small satellites.

Power Device Inspection
Close-up of a metrology sensor positioned above a wafer structure

Hyperspectral Vision

PVA’s Hyperspectral Vision technology enables fast, contactless, and comprehensive quality inspection of aerospace and defense components. It provides spatially resolved data on coating integrity, thin-film thickness on turbine blades, contamination on bonding areas, as well as oxidation states and material composition of structural alloys.

Thin Film Inspection