Physical Vapor Transport

Physical Vapor Transport (PVT) is an established process for producing high-purity and low-defect single crystals, especially of compound semiconductors such as silicon carbide (SiC) and aluminum nitride (AlN), which cannot be produced using other processes such as Czochralski, or only with great difficulty. Due to its ability to enable excellent crystal quality, PVT technology is a key factor for the modern semiconductor industry. The continuous development of the PVT process, including variants such as the Lely method, aims to optimize growth conditions and continuously improve material properties.

 

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The process

In the Physical Vapor Transport (PVT) process, for example for silicon carbide, the starting material in powder form is sublimated directly from the solid to the gaseous state in a closed crucible at high temperatures (over 2,000 °C). Due to the temperature gradient, the resulting vapor mixture rises towards a cooler seed. At this point, the vapor condenses and the SiC molecules deposit layer by layer, forming a high-quality monocrystalline boule. Depending on the desired target thickness of the boule, this process can take from several days to several weeks.

Process gases for perfect crystal growth

Argon and nitrogen are typically used as process gases to create an atmosphere optimal for the process. Alternatively, we also offer system variants in which hydrogen (H₂) is used as an active reactant. This is particularly necessary for the growth of transparent or semi-insulating crystals.

How does it work?

Precise control of temperature, pressure, and gas atmosphere is crucial for optimal control of crystal growth and ensures high material quality. High repeatability of these process conditions—from process to process and from system to system—is essential to achieve a high yield. In the hydrogen variant, hydrogen specifically prevents n-type doping by nitrogen, enabling the production of transparent or semi-insulating material.

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Open chamber of a SiCma system.

Relevant industries

Power Electronics

High-performance compound semiconductors enable efficient and reliable devices for applications in power electronics with high voltages and temperatures and promote the miniaturization and energy efficiency of modern electronics. Typical applications can be found in e-mobility or renewable energies.

Optics

Semi-insulating SiC materials are used for example in AR glasses precisely controlling the refractive properties of optical components, enabling sharp visuals and enhanced user experiences.

Optoelectronics

Our systems are the advanced equipment for producing high-quality substrates, forming the foundation for LEDs and other optoelectronic devices. This enables innovative applications in lighting and sensor technology.

Energy

Silicon carbide (SiC) semiconductor devices are used in the energy sector as high‑performance power electronics, particularly in electromobility applications such as inverters and onboard chargers for electric vehicles, as well as fast‑charging infrastructure. They are also deployed in power converters for renewable energy systems and for improving the efficiency of industrial drives, including railway traction systems.

Compared to conventional silicon chips, SiC power semiconductors offer higher efficiency due to reduced switching losses, enable more compact system designs, and provide superior thermal stability, allowing operation at significantly higher temperatures. These characteristics result in lower energy losses, reduced cooling requirements, and overall more powerful and lightweight system architectures.

More about the industry

Perfect Crystals. PVT Technology.

Physical Vapor Transport (PVT) systems are indispensable for the production of high-quality semiconductor crystals. They are characterized by their ability to reliably generate and maintain temperatures above 2,000 °C in order to efficiently transfer starting materials into the gas phase. Precise control of process conditions enables the growth of monocrystalline boules with outstanding quality and yield.

Maximum efficiency and flexibility

Modern PVT systems meet the highest requirements for compactness, repeatability, and flexibility. They are suitable for mass production as well as for the development of customized solutions and offer advanced automation, including connectivity to standards such as OPC-UA and SECS/GEM for seamless integration into the production environment.

PVT – world leading with PVA

PVA TePla has been a leading supplier of PVT systems for over a decade and sets benchmarks in innovation and quality through continuous development and close collaboration with industrial and academic partners. Our customers benefit from customized solutions and a strong international presence.

Sustainable Production, Made in Europe

For the production of standard and customer‑specific pressure vessels, components, and vacuum chambers, we operate our own manufacturing facility in Europe. It is entirely powered without the use of fossil fuels, fully aligning with our sustainability objectives.

Key advantages at a glance

  • Fast delivery times: Greater independence from external suppliers
  • Flexible customization: Short‑notice design changes can be implemented immediately.
  • Reliable material availability: Constant access to high‑quality materials thanks to long‑standing local partnerships.
  • Highest processing quality incl. standards: Performing welding operations in‑house allows direct monitoring of joint conformity, which is essential for meeting standards such as UNI EN ISO 3834.
  • Top‑tier standards: Naturally, our facility meets our stringent requirements for quality, safety, and sustainability.
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Person walking down a production hall lined with PVT SiCma crystal growth systems
Assembly of SiCma PVT crystal growth systems in a production hall
Close-up of crystal growth vessel openings with metal flanges and condensation on the surface

PVT Systems at a glance

SiCma PVT crystal growth system in a production hall

SiCma

The SiCma system series is specially developed for the production of compound semiconductor crystals using the PVT process. The system enables large-scale production of substrates up to 12'' in diameter and impresses with its compact, energy-efficient design and a high degree of automation.

 

More about the system

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